4 -
1
2
3
4
5
6
7
8
9
10
Front mudguard – front section
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
 Spare parts catalogue
Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
Removal of the front mudguard
Unscrew the two screws (6) and remove the pipe grommet (5).
Remove the retaining screws (3) and recover the nylon washers (2).
Remove the front mudguard (1) by sliding the front speed sensor cable (A) out of the slots (B).
Note
On USA versions, a reflector is mounted on the front mudguard (1).
Refitting the front mudguard
Warning
Do not use the motorcycle without the front mudguard fitted to avoid the risk of the brake pipes fouling the wheel on braking.
 
Insert the front speed sensor cable (A) in the slots (B).
Place the front mudguard (1) inserting the fixing screws (3) with the spacers (2), turning them as shown in figure.
Refit the pipe grommet (5) and start the screws (6).
Tighten the screws (3) to a torque of 5 Nm ± 10% and screws (6) to a torque of 3.5 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
Front semi-mudguard kit
Remove the front mudguard (1) as indicated in paragraph “Removal of the front mudguard” of this section.
Position the front semi-mudguard kit (10) on the front mudguard (1) placing the front brake pipe (C) and the front phonic wheel cable (A) as shown in the figure.
Fasten the slot (D) in the slit in the front mudguard (1) and start the previously removed screws (6).
Tighten the two screws (6) to a torque of 3.5 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
Removing the undersump
Remove the LH undersump (13) by loosening screws (14), and (26); keep spacers (17), rubber pads (16) and washer (27).
Remove the RH undersump (12) by loosening screws (14), and (26); keep the spacers (17) and the rubber pads (16).
Loosen screw (14) on the LH side, remove the pipe grommet (11) and recover spacer (17) and rubber pad (16).
Remove the lower undersump (19) by loosening screws (25) and the nut (7); keep the rubber pads (24).
Remove the brackets (9) and (21) by loosening respectively screw (14) and (28).
Refitting the undersump
Manually screw the vibration damping pad (20) on the engine sump from the side featuring the longest thread.
Refit the brackets (9) and (21) by starting respectively screw (14) and (28).
Tighten the screw (14) to a torque of 5 Nm ± 10% and screw (28) to a torque of 24 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
Make sure that clips (15) and (22) are fitted respectively on bracket (9) and (21).
Fit on the lower undersump (19) the clips (15), the vibration dampers (24) and (16) and spacer (17).
Refit the lower undersump (19) by starting and screwing, without tightening, nut (7), screws (25), and on the left side the screw (14) by placing the pipe grommet (11) under the latter.
Tighten the nut (7) and screws (25) to a torque of 24 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
Tighten screw (14) to a torque of 5 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
Insert inside the pipe grommet (11) the tank bleed/breath pipes, the expansion tank tube and the airbox bleed pipe.
Note
The pipes must protrude from grommet (11) with the same length.
Fit rubber pads (16) and spacers (17) on the RH undersump (12).
Refit the RH undersump (12) by starting and tightening screws (14) and (26) to a torque of 5 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
Note
Upon assembly of the RH undersump be careful not to squash the cable (E) between the undersump and the engine bracket (F).
 
Fit rubber pads (16) and spacers (17) on the LH undersump (13).
Refit the LH undersump (13) by starting the screws (14), with the washer (27) in the front one, and screw (26).
Tighten the screws (14) and (26) to a torque of 5 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
 
1